2014年12月31日星期三

Extend the life of forklift clutch

In response to these problems, also experimenting with the bearing grease on the heat inside, the grease soaked into the bearing, so that after treatment, although can be filled with bearing grease, but because the grease structure by heat treatment after the destruction of a large performance reduce the rate of using this method is not ideal, does not extend bearing life. We have to use the tip of the release bearing grease gun nozzle direct injection butter. And then installed on the
Lpg Gas Forklift Truck
, has been observed to detect, bearing life greatly extended. The oiling method has received satisfactory results, but the operation is more complicated. Then explore the disintegration of the engine is not the case, add butter, first try to succeed in the 475C engines, and then type in the 475C and 480,492 engines a trial, both received very good results. After repeated practice, improvements, lessons learned, and ultimately the formation of a relatively simple method of operation oiling procedure is as follows:

(L) without disassembly of the engine oiling method first open clutch cover, release bearing wear concept check, if the confirmation is not damaged or worn bearing no overrun, remove the clutch pedal, adjust the rod axis pin bearing and the separation seat back to the last position, the bearing bore butter filling with beak grease gun until the bearing oil spill, and then a little bit of rotation bearings, grease again, repeat the above work, a little butter until around the bearing has overflowed again bearing rotation, observe oil, bearing rotation if they feel there is resistance, that they have filled in the bearing grease. Then clear separation bearing throughout spilled a small amount of butter, to remove the pin and the clutch cover, such as re-assembled.

(2) engine disintegration oiling method exposed engine disintegration release bearings and bearing assemblies, to separate the bottom of the bearing inner ring with a small hole refueling beak grease gun, bearing grease overflow when rotating bearing until the bearing of a circle overflow can have butter.

After processing the above two methods, within six months the release bearing can no longer refuel. The oiling method Wheel Driving Diesel Forklift station after the trial, significantly improve the mechanical integrity, and achieved significant economic benefits. Material cost savings; improve handling amount each month can increase handling capacity 30t. This method also in the promotion of other railway stations too, have achieved better results.










2014年12月26日星期五

Methods forklift clutch release bearing life

Internal combustion Off road forklifts clutch release bearings work frequently, a higher proportion of the number of its damage in the truck failure, if the driver operating properly, timely maintenance, can make use of this bearing three months or so, but when you have a new one in the repair. If the driver of a low level of technology, was driving a truck bearing damage almost every month separation, but also bring disaster after damage other components, such as the release lever and clutch plates, so as equipment maintenance material costs increased significantly.

The reason is easy to damage the clutch release bearing Where is it? In practice, despite a strict daily asked the driver to release bearing oil drip once, this is not only complicated operation, but still often bearing damage. The analysts believe that, due to the high temperature of the engine is transmitted to the release bearing, combined with the high-speed rotation of the bearing also produces heat, oil is difficult under these conditions persist in the bearings, continuous operation at high temperatures and poor lubrication conditions, which is frequent causes of damage.

2014年12月22日星期一

The development prospects of handle forklift

In today's market, the manual mechanical products gradually go away, replaced by a more energy-efficient, labor-saving, time-saving electric products, such as manual materials handling equipment in the car more often used, though lightweight, flexible, easy to use , but still can not stop the electric
off road rough terrain forklift
 to bring market impact, due to the use of battery electric cars, automatic walking, rising and falling cargo. And energy saving, environmental protection has become the most new handling equipment handling equipment.

Then there are manual handling car market do it? Will it be replaced by electric cars?

The answer is no, you may not be a manual handling car market mainstream, but decided not to be completely replaced, or have considerable customers using manual handling car. Like electric cars appeared later, there are still a lot of people, like bike riding. One of the most important two makes manual handling car is still a long market development.

First, the manual handling characteristics of the car itself

Hand Pallet all terrain forklifts from birth to development today, the product has been very mature, both from the design, color, quality, economy is a classic product. Preferred, the body is compact, mobile and flexible, light weight, energy saving and environmental protection, superior performance, widely used in various workshops, warehouses, factories are using, especially for short-distance cargo transportation and handling. Secondly, the product quality is stable accessories, compact design, perfect structure. Again, many advantages: lightweight, environmental, economic, safety, comfort, and effort. Finally, the same product diversification, the development of manual handling car today from the single model to now: low-level type truck, extended vans, wide-leg type truck, large-tonnage truck, Paper truck, electronics vans, etc., extending more vans also greatly satisfy the needs of the market, while the manual handling car also got more room for development. So manual handling car also deeply welcomed by the use of market.

Second, market development is uneven

Due to the unbalanced development of the market will continue to manual handling car in the material field has broad prospects for development. Due to manual handling car from the earliest development of the developed markets in Europe and America. And due to the uneven development of the world economy, rapid development of Europe, Asia, South America, Africa and other countries and regions is relatively backward, in the US and European markets gradually back into this position, while in other regions of the world will have a wide range of development and use, but also there is the small and medium enterprises and private customers demand for manual handling car gradually become the mainstream market, the economy, affordable, convenient and flexible.

So hand
Wheel Driving Diesel Forklift
 market has not been abandoned, but found a better market demand, hand truck and other materials will also continue in the industry for a long time equipment and continuing to grow.

2014年12月18日星期四

Forklift industry polarized Development Tendency

China industry competition approaching vehicle has intensified, due to the vast Chinese market, many companies involved in product homogeneity, low-quality, low-cost, competition means a single, depressed the entire industrial vehicle industry profit level, the majority of enterprise supply chain management is not strong, not strict product quality, service is not in place and other factors also seriously affected the favorable development of the whole industry.

Of course, this is also the domestic market, the concept of consumer spending habits and buying has a great relationship, most of the low-end market, consumer demand for trucks is still very large, which makes some of the manufacturers of low-end forklift products, leading to the strictly control quality.
Heap from the earliest hand truck, hand trucks began developing Chinese market is the case, then the internal combustion China rough terrain forklift, all-electric forklift trucks, all-electric cars have gradually appeared this trend. Due to low prices, poor product quality, service and other factors are not in place, has seriously hampered the enthusiasm of Chinese enterprises in improving product quality and technical level, resulting in a vicious cycle of the whole industry chain, which greatly hampered the entire industry technology upgrading and the development of our country for international competition and technological progress is a big disadvantage. So the entire national technology and industrial upgrading product quality is a priority!
The other side is the entire foreign exclusive high-end industrial vehicle market! Foreign investment, joint ventures because of its early development, focusing on product quality to control, strict management, and supply chain management closely, to bring to market a high quality and high capacity electric forklift trucks equipment. Foreign companies have a free market competitive advantage, more advanced level of the entire industry, research and development capability, financial strength, rich talent pool, and now, to enter the Chinese market is like a duck. China tour market! Whether production truck and forklift trucks, or now the internal combustion forklifts, electric forklift trucks, electric cars are in the high-end market.
According to the relevant industry information reported in the second half of 2011 to 2012 annual demand for industrial vehicles fell phenomenon appeared, to the first half of 2013. This trend has improved, the domestic market and export sales in May compared to the first half of 2012 have increased.
Overall, from January to June 2013, participated in the statistical branch of the motor vehicle manufacturing industry total sales of 165,366 units, compared with 152,647 units over the same period in 2012, an increase of 8.33%; non-powered industrial vehicle sales of 690,000 units , almost unchanged from 2012. Overall, in 2014 China's industrial vehicle market will continue to grow emerge. Domestic industrial vehicle industry grow faster when the vehicle belongs to a low-carbon, environmentally friendly, efficient and warehouse forklift truck class. I believe the next few years is still forklift parts market prospects.

2014年12月14日星期日

Diesel forklifts characteristics and work environment

Counterbalanced diesel high mast diesel forklift, the volume is relatively large, and stable performance, suitable for heavy-duty use of time is not limited, the use of the venue is usually outdoors, and the gasoline engine compared to the dynamic performance of the diesel engine is better, the speed is very easy to stall when the low fuel costs are very low, but the big shock, noise is also very large, large displacement, self-important, the price is high. Counterbalanced forklift gasoline, the volume is relatively large, but stability is better for heavy, time use is not restricted, usually in outdoor use. The appearance of small gasoline engine, very light weight, large power output, noise and vibration emitted by very small, and the low price, but overload gasoline engine, the ability to work long hours for relatively poor fuel costs are very high.

Counterbalanced forklift LPG liquefied petroleum and liquefied gas is to install switches on gasoline counterbalanced Wheel Driving Diesel Forklift. LPG forklift biggest advantage is very good emissions, emissions of carbon monoxide emissions less than gasoline, and fuel costs are very low for the surrounding work environment requires a very high work indoors.

2014年12月10日星期三

Replacing the truck tire

Replacement of Lpg Gas Forklift Truck tires
1, the truck parked on a flat, hard reality of the road, turn off the engine, the truck is unloaded.
2, the fork down to the ground, with the parking brake to stop the wheel, such as replacing the drive tires, the jack frame is supported by the front side of the position, such as
Replace the steering tires, the jack at the rear axle rear bracket supporting the center.
3, with a little jacked up truck jack, the tire contact with the ground still; to unscrew bolts inflatable tube, remove the clip, then release wheels
Nut.
4, with full support from the car jack, unscrew the wheel nuts, remove the tire.
5, the installation sequence reverse order of removal. When installing the hub nut tightening torque must reach the required value.
Note: After installation to check whether the tires inflated up to the required value, after a short run for some distance, and then check to see whether all parts bolts
Loose.

2014年12月6日星期六

The truck alarm system configuration


Digital tube, key, self-locking switch, learning key, data acquisition, buzzer, lights, voice alarm.
Third, the specific operation of the 3 Ton Lpg Forklift Truck alarm
This information is only open for users who have purchased or intend to purchase the system.
Five, which users will be significantly forklift alarm warning on the safety and efficacy?
(1) For those who have been handling tools for speeding mistake because a security incidents.
(2) to broaden the use of the truck, but the complexity of the narrow path, into the busy shipping logistics users.
(3) truck has a large number of different types and models of users.
(4) the truck runs from remote users.
(5) The need to calculate the efficiency of the integrated use of the removal tool users.
(6) There are security conscious user. Six, forklifts alarm user FAQ.
1. heat and cold (cold) weather would affect the truck alarm? Alarm is useless?
A: Our Wheel Driving Diesel Forklift alarm uses advanced electronic components and durable as a core component of early warning systems. Can be used in harsh environments, the alarm function does not change. (Can be used in a range of -40 ℃ ~ 80 ℃)
2. Our factory forklift sometimes to work outside the factory rugged topography and muddy everywhere, whether the alarm influential? When the truck is running in the factory area, when the dust is also its impact?
A: For truck alarm (magnetic induction class), the more mud, dust, uneven pavement not have any impact. The reason: data collection terminal, thanks cylinders as a pulse source model, but also have the ability to penetrate the magnetic field lines. Therefore; Hall sensor signal can be detected on the capture side pulse to change the magnetic field lines generated, and the pulse is fed to the central controller model, the central controller receives a pulse signal (different time and a different frequency of pulse type ) high-speed processing by pre-programmed to output an alarm signal reaches the alarm purposes.
But for forklift alarm (photoelectric sensor type), if the trucks have a negative impact of long-term exercise in harsh environments, mud and dust will photoelectric sensors. Such sensors difficult to demonstrate the use of early warning failure, but as time goes on, mud and dust off photoelectric receiving device, so that the alarm malfunction. We strongly recommend the use of this type of alarm is: indoor, clean dust-free warehouse and workshop.
3. Forklift alarm alarm sounds and lights just remind forklift drivers, then how to determine the driver of the car alarm is still speeding exercise, whether records to be found? If a security incident, the responsibility to clear?
A: Our alarm system is to alert forklift truck driver on sound and photoelectric should slow down immediately after speeding to avoid accidents. The current alarm system does not have a memory function, we are developing an alarm system with memory.
Alarm system does not have a mandatory role in speeding. Such as: cut off the forklift and other circuit and throttle. The purpose of the alarm system installed battery forklift trucks truck driver is to be avoided because of accidents caused by speeding.
Meanwhile, the company is not liable for the following reasons brought:
(1) due to their failure to bring forklift accidents.
(2) the failure of the alarm caused by accidents.
(3) because the operator is not in accordance with relevant provisions of the potential safety incidents.
(4) other reasons caused accidents.
Therefore, we recommend that you should raise the security awareness of truck drivers, consciously abide by forklift alarm.

2014年12月2日星期二

The power of choice forklift

1. The power of choice forklift

The current number of major truck companies, in order to meet the different needs of customers in each of the internal combustion forklifts are equipped with a variety of domestic and imported engines for users to choose, these engines not only do domestic and imported, as well as the size of the engine power different. For the average user can choose domestic Wheel Driving Diesel Forklift engine configuration, the price is cheaper, more convenient service. For heavy workload, long working time users can use imported engines, in order to reduce the failure rate and improve its reliability. For particularly onerous working conditions, the working environment is particularly bad user, suggested the use of imported high-power engines.

2, battery forklift choice

How to choose a user forklift (battery forklift)? Battery forklift mainly used for indoor work, generally used counterbalanced forklift batteries, including three-wheel and four-pivot. For narrow channel in the top of the shelf stacking and fork to take goods or need a job into the floor elevator users can choose Reach battery High Mast Diesel Forklift or pallet stacker battery.

3, forklift lifting the quality and choice of lifting height

Rated lifting quality refers to the center of gravity of each forklift truck cargo within the standard load center distance, vertical mast forklifts, forklift rose from standard lifting height (our standard requirements for lifting height 3000mm) When can lift cargo quality. Therefore, users select the truck tonnage, according to the size of the center of gravity should be compared with the truck loading and unloading standard load center, such as the center of gravity of the cargo truck is equal to or less than the standard load center distance, the selected quality lift truck rated equal to or greater than about goods to quality. If the center of gravity of the cargo load center distance is greater than the standard truck, the purchase should be determined according to the High Mast Diesel Forklift truck tonnage truck load graphs provide a sample.